Form Factory 1

MANUFACTURING IRON-AIR BATTERIES IN THE HEART OF THE RUST BELT

Form Factory 1, located in Weirton, West Virginia, is Form Energy’s first high-volume battery manufacturing facility — and a bold illustration of today’s American manufacturing renaissance. Built in just about a year, this 550,000-square-foot facility demonstrates that large-scale, advanced manufacturing can be achieved rapidly and at high volumes right here in the U.S.

Currently employing nearly 400 people, Form Factory 1 is spearheading a new era of energy manufacturing in the Rust Belt. By 2028, it will expand to around 850,000 square feet, support more than 750 employees, and have a production capacity of at least 500 megawatts of batteries per year.

Situated on the historic site of the former Weirton Steel mill, a cornerstone of America’s industrial past, Form Factory 1 is demonstrating firsthand that America’s greatest manufacturing epoch isn’t behind us — it’s unfolding now.

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JOBS at FORM FACTORY 1​

More than just a factory — Form Factory 1 is a hub of innovation and determination, showcasing the possibilities of American ingenuity. Are you ready to help shape America’s energy future? We are actively hiring on our manufacturing, engineering, and business operations teams at Form Factory 1. If you’re driven to make a difference and want to be part of a growing team, take a look at our open roles.

Bridging Past and Present

Form Factory 1 is located on the historic grounds of the former Weirton Steel mill – a site that once defined American steelmaking. For decades, Weirton Steel workers helped shape the America we know today – setting the original benchmark for American manufacturing excellence and ingenuity. We’re proud to be carrying that industrious spirit forward at Form Factory 1 as we help shape the electric grid of tomorrow.

To honor this legacy, the Form Factory 1 lobby features an exhibit created in partnership with the Weirton Area Museum and Cultural Center. Through archival photos and artifacts, the collection pays tribute to the generations of Weirton Steel workers who defined this site’s history and helped pave the way for its future.

Explore Living Near Form Factory 1

Form Factory 1 is located in Weirton, West Virginia just outside of Pittsburgh, Pennsylvania in the heart of the American Rust Belt. Weirton, Pittsburgh, and the surrounding Ohio Valley in West Virginia, Pennsylvania, and Ohio offer the opportunity for an exceptional quality of life. With highly affordable housing, nationally ranked schools, award-winning hospitals, low crime rates, vibrant cultural activities, close proximity to Pittsburgh International Airport, and easy access to outdoor adventures – discover why this region consistently ranks as one of the best places to live in America.

Affordable Cost of Living

Affordable Cost of Living

Weirton and neighboring areas in West Virginia, Ohio, and Pennsylvania, including Pittsburgh, offer some of the most affordable housing in the country. In fact, West Virginia, consistently ranks among the states with the lowest cost of living nationwide. Additionally, Pittsburgh was recently ranked as the #3 best city to live in America by the Economist’s Global Liveability Index, thanks in large part to its low real estate costs. The average home price in Pittsburgh is ~$200,000, significantly lower than many other U.S. cities.

Excellent educational opportunities

Excellent educational opportunities

The greater area near Form Factory 1 offers strong education opportunities at every level, be it a K-12 education or a master’s degree. The region is home to some of the best public schools in the country as well as nationally ranked universities like Carnegie Mellon University (top 25 in the country), the University of Pittsburgh, and West Virginia University.

Vibrant cultural and sports scene

Vibrant cultural and sports scene

The area offers a vibrant and diverse cultural scene with lively neighborhoods, world-class museums, popular music venues, top-notch restaurants, and three national sports teams (go Steelers, Penguins, and Pirates!). For those looking to live outside Pittsburgh, Weirton and nearby communities also have a rich culture, with their deep historical heritage, welcoming small-town vibe, and gorgeous natural scenery. West Virginia is called Almost Heaven for a reason!

Outdoor adventures

Outdoor adventures

For those that love the outdoors, it doesn’t get much better than the upper Ohio River Valley. The area has been named one of the best places for outdoor enthusiasts to live in the U.S. – and for good reason! Both the wider West Virginia and Pennsylvania regions offer easy access to a wide range of outdoor activities in nearby state parks, including hiking, biking, rafting, camping, fishing, and hunting. Even within the city limits of Pittsburgh, residents can enjoy 3,600+ acres of green space and plenty of fun along the city’s three iconic rivers.

Strong healthcare and safety

Strong healthcare and safety

Health and safety is a top priority for our employees at Form Factory 1, be it on or off the job. We’re proud to be in Weirton, which has Weirton Medical, soon to be a WVU affiliated hospital right in town and consistently ranks as one of the safest cities in all of West Virginia. Nearby Pittsburgh also has some of the best hospitals in the country, including UPMC and Allegheny General Hospital, and recently ranked as one of the safest cities in America.

Thriving regional economy

Thriving regional economy

Once a powerhouse for steel and iron production, the region is now reinventing itself as a hub of technological innovation and sustainability. Over the past decade, more than $10.5 billion has been invested in Pittsburgh's tech sector, drawing major technology companies and new startups in fields like clean energy, robotics, AI, manufacturing, and life sciences. West Virginia is also experiencing a similar economic boom, with significant growth and development. For anyone looking to move to the region, a rich and expanding set of job opportunities awaits.

Business Opportunities

Form Energy is seeking qualified manufacturing equipment vendors to support the development of a new generation of iron-air batteries. At Form Factory 1, we are constructing two new electrode lines (anode and cathode) and a cell assembly line, and are targeting equipment for:

Our goal is to source high-quality products and services that meet tight timelines while delivering the best possible value to our customers and shareholders. If your company specializes in any of the equipment listed above, we encourage you to submit your information today! Should there be a need for your products or services, Form Energy will contact you to discuss upcoming potential opportunities.

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